Years of experience guarantee milk powder plants, which are based upon comprehensive know-how in milk technology.

POWDER TECHNOLOGY

The GEA Niro Group specialises in the process of turning dairy products into a variety of powder types. The transformation of liquid milk into dry powder requires removal of almost all water, while the physical structure, product properties and appearance change significantly during this process. In addition, each milk product, whether pure or mixed with ingredients, can be processed in different ways depending on our customer's wishes.

PROCESS INTEGRATION

GEA Niro is recognised as an international leader in milk powder technology setting the trend in process engineering and plant design. Long-term involvement in the dairy industry guarantee GEA Niro plants, which are designed to meet individual requirements depending on product testing and process evaluation while complying with the strictest criteria for hygiene and safety.

Plant reliability and performance are given the highest priority, and GEA Niro is continuously working to further improve all the processes involved. Product properties, ease of operation, and state of the art technology are built into GEA Niro plants. Proven standardised components are used to build the plants and new modernised components are used for retrofitting of existing plants to meet new standards for energy saving, product quality, emission, and plant output. GEA Niro also provides project financing, plant installation, commissioning, project management, spare parts and technical service.

PRODUCTS, PROCESSES, PLANTS

GEA Niro's plants and processes are used in the manufacture of many dairy products in powder form, for example:

  • Whole milk
  • Skim milk
  • Butter
  • Buttermilk
  • Whey
  • Whey proteins
  • Casein
  • Caseinates
  • Cheese
  • Cream
  • High fat powders
  • Lactose
  • Milk proteins
  • Milk substitute
  • Coffee whitener
  • Cappuccino mix powder
  • Powder plants feature two main water removal systems, one or more falling film evaporators and a spray dryer, with upstream and downstream processing equipment to optimise plant performance.

    The GEA Niro companies supply plant and equipment individually or combine their expertise to engineer complete process lines on the basis of the following technology range:

    LIQUID PROCESSING AND WET MIXING 
    Milk reception, pre-treatment and storage - Membrane filtration plants - Homogenisers - Coolers and heaters - CIP cleaning systems

    POWDER HANDLING AND PACKING
    Agglomerators - Storage and packaging systems

    DRYING
    Spray dryers - Fluid bed dryers

    EVAPORATION

    Falling film evaporators - Flash coolers
    Falling Film Evaporator
    Falling Film Evaporator

    For further reading: Spray Drying & Evaporation - Milk Powder Technology